Aero Mechanical Conveyor
Aero Mechanical Conveyor
The phrase "Aero-Mechanical" refers to the employment of mechanical devices to create airflow. An Aero Mechanical Conveyor combines the simplicity and energy efficiency of common mechanical conveying methods with the capacity and effectiveness of a pneumatic conveying system. In terms of dust-free and clean handling features, Floveyor's Aero Mechanical Conveyor (AMC) is one of the most effective means of transporting products.
This sort of Aero Mechanical Conveyor is developed and manufactured specifically for the product being delivered, and it's excellent for a wide range of applications in the food and pharmaceutical industries.
The Aero mechanical Conveyer invented by Floveyor is a tubular design that moves at high speed with a wire rope assembly with precisely spaced polyurethane discs. The rope assembly runs in specifically built sprockets at each end of the conveyor. Depending on the length or requirements, the drive component can be placed at either the top or bottom of the conveyor.
The action of the rope assembly moving at high speed creates an air stream that moves at the same pace. The material is fluidized and carried to the output, where it is centrifugally expelled, as it is supplied into the airstream. High capacity may be accomplished with little energy use and product degradation and separation.
The ability to carry materials at any angle from 0 to 90 degrees without losing capacity is one of the most important aspects of the Floveyor Aero Mechanical Conveying System. The number of operational configurations is practically infinite, allowing for the most diverse system architecture alternatives utilizing standard components and the manufacturing environment.
The Aero Mechanical Conveyors from Floveyor have a high throughput rate and can move huge amounts of material swiftly. Above all, the main working concept, which is comparable to that of a pneumatic conveyor, assures gentle product handling and no product separation.
Because the high-speed airstream fluidizes and moves the material down the conveying tube, the Aero Mechanical Conveyor eliminates many of the challenges involved with conveying tough materials. During operation, the material "rides" through the conveying tube, making little contact with the tube wall and discharging fully.
Their Aero Mechanical conveyors are dust-tight since the material is carried within an enclosed tube. Because no additional air is added to convey materials in an Aero Mechanical Conveyor, there is no excess air at the outlet from which to filter entrained dust.
Any entrained material not discharged at the outlet is simply transported around the enclosed system until it is ejected. Materials are suspended on a cushion of air that lines the walls of the conveying tube as air is displaced by the discs travelling at high speeds.
This results in a soft conveying movement that protects fragile finished items from harm when they are transported through packing equipment. To generate centrifugal force, a small efficient motor drives an internally circulating rope assembly at high speed.
This motion suspends raw material in an air pocket and drives it to a collection site quickly but softly. The fluidizing technology of Floveyor, as well as several other distinguishing features, makes it the ideal Materials-handling Solution for a variety of industries.
A moving column of atmospheric air is created by the discs' velocity. The powder being transported combines with the air stream and is carried to the discharge, where it is discharged into the receiving vessel by centrifugal force. The Aero-Mechanical type system has the benefit of being able to deliver at any angle from horizontal to vertical without losing efficiency.
The high linear speed of the Aero Mechanical Conveyors imprinted on the discs creates an air displacement, Capable of fluidizing the material and, as a result, moving it with ease. As a result, low energy usage, Positive, High performance, and High yields were achieved. Centrifugal motion is used in Aero Mechanical Conveyors to discharge the product and separate it from the air created during travel.
The material's outflow is stopped by a specific discharge curve, and the air is immediately reintroduced into the circuit. The free flow of resources in the environment, the ability to have items of all weights and sizes with ease, using existing systems, and efficient, dependable, environmentally friendly, and highly adaptable Aero Mechanical Conveyors.
Aero Mechanical Conveyor Systems
The system's idea and operation are straightforward. The user must remember that the conveyor does not pull the material from the intake to the discharge. The conveyor must run at a high enough speed to keep the material moving at a high enough velocity to allow for centrifugal force discharge.
In general, the easier a product is to transfer through aero-mechanical means, the easier it is to fluidize it. Special considerations may be required for products that are solid or granular and do not fluid properly.
The conveyor has a large capacity and is self-cleaning, leaving very little leftover material in the system after each convey cycle. They can handle continuous, intermittent, or batch operations. They can move a wide range of materials, including powders, granules, and pellets, in these sorts of processes.
Their Aero Mechanical Conveyors are often more energy efficient than other types of conveyors and have better material throughput rates when compared to comparably sized mechanical conveyors. Because the high-speed airstream fluidizes and transports the material down the conveying tube, the Aero Mechanical Conveyor eliminates many of the issues that come with conveying tough materials.
During operation, the material "rides" through the conveying tube, fast, making little contact with the tube wall and discharging fully. The advantages of an Aero Mechanic-based Conveyor technology include a high throughput with little material damage and no particle separation.
Cleaning is not required for most applications due to the 'total' transfer capability of Aero Mechanical Conveyors. Purging with a sacrificial quantity of material is frequently adequate to avoid cross-contamination between colours or flavourings, for example.
Cleaning/inspection hatches with safety interlocks can be installed on both the conveying tubes and the sprocket housings. Aero Mechanical Conveyors with appropriate drain cocks, on the other hand, may be washed with water or other cleaning solution if they are left to run empty until sufficiently dry by the air moving through them. Warm air may be used to speed up the drying process.
Aero Mechanical Conveyors from Floveyor
Aero Mechanical Conveyors from Floveyor are available in several design options and configurations to serve a wide range of applications and process setups. Optional components include specific rope and disc assemblies, discharge choices, portable bases, hoppers, and flow aids, among others.
Aero Mechanical Conveyors from Floveyor can be easily placed on a wheeled chassis with controls and an umbilical power connection. This allows for the use of a single conveyor to service many operations or the removal of the conveyor to a distant wash-down area away from production for cleaning. Optional height adjustment can be included where mobile units must pass under low beams or doorways, or where they must discharge at different heights.
An Aero Mechanical Conveyor may transport virtually any material, from the finest powders to granules, pellets, flakes, and flocks. We've had a lot of success with Titanium Dioxide, which is usually tough to work with.
Area of Applications:
Aero Mechanical Conveyors are popular in a wide range of sectors because of their consistent performance and operational dependability. Aero Mechanical Conveyors (AMCs) are well able to handle most materials with ease, from the relatively easy duty of carrying food items from the warehouse for processing to the conveying of abrasive and corrosive chemicals to a reactor.
Almost any material can be transported, making the Aero Mechanical Conveyors an excellent choice for transferring powders, granules, pellets, flakes, or flocks.
Floveyor with Kiron Food Processing Technologies manufacture, export, and supply a qualitative range of products that find wide usage in various industries. All the machines designed by our professionals are easy to operate requiring less maintenance. They are effective and long-lasting in performance making them widely in demand among several customers. Customers can buy these Aero Mechanical Conveyors from Kiron Food Processing Technologies depending on their requirements Contact us for more details.