Crate Washing Machine

A Crate washing machine is a huge industrial stainless steel equipment that is used to swiftly and efficiently clean plastic storage crates. Synthetic chains convey the crates through the washer, with spraying arcs generated by numerous clever, synthetic click nozzles.

Crates are washed in the primary wash zone, which is fed with water by a high-capacity yet low-energy pump. Sensors in the main wash tank monitor water levels automatically, so you don't have to. In the food and beverage business, crates are commonly used to carry materials and finished products across a plant and between sites. If not cleaned properly between usage, crates collect dirt and provide a substantial contamination risk.

Food safety necessitates the use of a crate washing machine, which is vital in the food sector. A product can be handled as hygienically as feasible. You still have an issue if you place it in a filthy crate. Crate washing machines are cleaning devices for crates.

Crates used in the food sector can become filthy quickly. Consider a box with a week's worth of marinated chicken flesh. It is, of course, critical that these cartons be thoroughly cleaned.

 The entire system is made of stainless steel plates and profiles, and it is supported by adjustable feet. The wash tunnel is accessed by extremely convenient upward folding doors. The washer will come to a complete stop if a door is opened while it is running. A synthetic chain is used to transport the crates.

A significant number of synthetic click nozzles are installed in the spraying arcs. The boxes are cleaned and dirt is removed from the containers at the main wash zone. A robust and energy-efficient pump supplies water to the click nozzles. The primary wash tank has its filling connection with level sensors for filling.

The crates are washed with fresh water in the post-rinse zone. Any detergent residue will be eliminated. The after-rinse bow is controlled by a sensor. The freshwater supply will be shut down if no cartons are found. Because so many sectors rely on crates to safeguard and convey their goods, the requirement for these boxes to be properly sterilized regularly remains strong.

Crate washing Machines come in a variety of variants, each with a different maximum number of crates that may be washed and rinsed each hour. Some variants also include blow-off systems that use hot air to dry the containers. The Crate Washing Machine is simple to use for anyone. Pushing a start and stop button is all it takes to operate the system.

Furthermore, the machines' design makes them easy to operate and clean, with adjustable feet and access to the wash tunnel via upward-folding doors. If the doors are opened or the machine needs to be cleaned, a smart sensor will shut off the machine while it is in use.

functions of a Crate Washing Machine

Different zones make up the Crate Washing Machine:

Spray nozzles in the pre-wash zone and clean the crates at a lower water temperature, eliminating blood and protein residues. Spray nozzles in the main wash zone and clean the boxes with extremely hot water. All contaminants are eliminated with the help of the right chemicals.

Sticker Removal

High-pressure dirt killers are used to remove stickers and adhesives from containers. The crate is treated on all four sides. A little microfilter removes minute particles from the water.

Rinse Zone

Crates washing machines are rinsed with new cold or hot water to eliminate any remaining detergent. The crates dry faster when they are washed in hot water. The rinse water in crate washers is meant to be reused. Stainless steel fans blast hot air through the containers in the Blow-off Unit Zone. Because the air is heated via circulation, it is more energy efficient and has a greater blowing capacity.

Advantages Of Crate Washing Machine

Using a Crate washing machine offers several advantages, which is especially true in businesses with stringent hygiene regulations, such as the food industry. A Crate Washing Machine can be used in a variety of industries.

Crates, Pallets, Trays, and other similar items must be cleaned after each usage. You can do it manually with a high-pressure washer, but it takes a long time, a lot of water, and a lot of energy. Using a Crate Washing Machine allows you to automate this operation, making you more efficient.

Water and energy usage are lowered, and cleaning time is cut. In comparison to a manual option, a crate washing machine will provide better and more consistent cleaning.

You can pick between manual or automated crates infeed and outfeed when purchasing a crate washing machine. This is frequently determined by the number of crates to be cleaned. The crate washing machine may be supplied with a one-person operation system if manual infeed and outfeed of crates are chosen. The crates' entry and exit locations are both on the same side of the machine in this example.

The washing Machine is completely manufactured and certified in line with the strictest hygiene and safety criteria, ensuring, for example, food safety. A Crate washing machine may be quickly cleaned and operates with high reliability. This is a relatively minor system maintenance cost.

A Crate washing machine comes standard with at least one wash zone and one rinse zone. The rinsing zone's hot water is filtered and kept at the proper temperature before being utilized in the washing zone. Our machines' water and energy usage are maintained to a minimum thanks to this recovery mechanism.

Crate washing machines enable great cleaning performance, ensuring compliance and crate hygiene without jeopardizing long-term sustainability. Crate washing machines are also incredibly adaptable, with their tiny design allowing them to better adapt to diverse line layouts, for example. Dirt on the boxes detracts greatly from sales performance at the point of sale.

The Crate Washing Machine, on the other hand, will draw favourable attention to your items since it cleans drinks crates and other plastic packaging thoroughly and gently. The new washer is distinguished by its modular design and increased washing capacity, which is compatible with a variety of box designs.

The new technology is included inside the Crate washing machine and has a 10-inch touchscreen with a 2.5-fold increase in screen space. All operational data is therefore accessible at a glance. So, if you work in a business where clean items have a high value and boost product market value, you should utilize a Crate washing machine. One may improve the quality of their products and boost their worth by using this equipment.

1. Energy Sources Used Wisely

It's a pity if a lot of heat is generated in your company process and then taken away unused. By including a heat exchanger in the crate washing machine, residual heat from the business process may be used to heat the crate washing machine's washing water.

2. Exterior Walls That Are Insulated

A Crate washing machine outside walls and water tanks can be insulated if desired. As a result, less heat is lost by radiation. Less energy is required through better heat retention in the system. If the crate washing machine has a steam suction system, heat is collected throughout the operation. As a result, energy losses are significantly reduced.

 3. Function of Stand-Bys

It's a pity to waste water and energy when no crates are being washed in the crate washing machine, yet it's still running. As a result, the crate washing machine has a standby mode. A sensor in the rinsing arch triggers this. When this sensor detects no crates for some time, the rinsing arch is turned off and the washing pumps are turned off.

The operation is automatically repeated as soon as the crates are placed back into the washer. Before the washer goes into standby, you can set the time yourself. Of course, the shorter this period is, the less water and energy are lost.

Our Principal

Kiron Food Processing Technologies in partnership with Numafa Cleaning and Automation offers a comprehensive Crate Washing solution. Numafa Cleaning & Automation is the world's leading manufacturer of industrial cleaning and handling equipment. They design, build and deploy cleaning machinery for the food and non-food industries, as well as provide comprehensive service.